Jinsheng Ning1,6, Lida Zhu1,6,∗, Shuhao Wang2, Zhichao Yang1, Peihua Xu1,Pengsheng Xue3, Hao Lu1, Miao Yu1, Yunhang Zhao1, Jiachen Li4, Susmita Bose5 and Amit Bandyopadhyay5,∗
Abstract
적층 제조는 바이메탈 및 다중 재료 구조의 제작 가능성을 제공합니다. 그러나 재료 호환성과 접착성은 부품의 성형성과 최종 품질에 직접적인 영향을 미칩니다. 적합한 프로세스를 기반으로 다양한 재료 조합의 기본 인쇄 가능성을 이해하는 것이 중요합니다.
여기에서는 두 가지 일반적이고 매력적인 재료 조합(니켈 및 철 기반 합금)의 인쇄 적성 차이가 레이저 지향 에너지 증착(DED)을 통해 거시적 및 미시적 수준에서 평가됩니다.
증착 프로세스는 현장 고속 이미징을 사용하여 캡처되었으며, 용융 풀 특징 및 트랙 형태의 차이점은 특정 프로세스 창 내에서 정량적으로 조사되었습니다. 더욱이, 다양한 재료 쌍으로 처리된 트랙과 블록의 미세 구조 다양성이 비교적 정교해졌고, 유익한 다중 물리 모델링을 통해 이종 재료 쌍 사이에 제시된 기계적 특성(미세 경도)의 불균일성이 합리화되었습니다.
재료 쌍의 서로 다른 열물리적 특성에 의해 유발된 용융 흐름의 차이와 응고 중 결과적인 요소 혼합 및 국부적인 재합금은 재료 조합 간의 인쇄 적성에 나타난 차이점을 지배합니다.
이 작업은 서로 다른 재료의 증착에서 현상학적 차이에 대한 심층적인 이해를 제공하고 바이메탈 부품의 보다 안정적인 DED 성형을 안내하는 것을 목표로 합니다.
Additive manufacturing provides achievability for the fabrication of bimetallic and
multi-material structures; however, the material compatibility and bondability directly affect the
parts’ formability and final quality. It is essential to understand the underlying printability of
different material combinations based on an adapted process. Here, the printability disparities of
two common and attractive material combinations (nickel- and iron-based alloys) are evaluated
at the macro and micro levels via laser directed energy deposition (DED). The deposition
processes were captured using in situ high-speed imaging, and the dissimilarities in melt pool
features and track morphology were quantitatively investigated within specific process
windows. Moreover, the microstructure diversity of the tracks and blocks processed with varied
material pairs was comparatively elaborated and, complemented with the informative
multi-physics modeling, the presented non-uniformity in mechanical properties (microhardness)
among the heterogeneous material pairs was rationalized. The differences in melt flow induced
by the unlike thermophysical properties of the material pairs and the resulting element
intermixing and localized re-alloying during solidification dominate the presented dissimilarity
in printability among the material combinations. This work provides an in-depth understanding
of the phenomenological differences in the deposition of dissimilar materials and aims to guide
more reliable DED forming of bimetallic parts.
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